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Our Factory: Vertically Integrated Bath Mat Production

Every step from the moment yarn arrives to shipment, under one roof and by our own team.

  • ManufacturingManufacturing since 1995, in our own Hadımköy factory since 2020
  • Capacity10 weaving looms, 50,000 m² per month
  • QualityOEKO-TEX certified, 1,500–2,000 g/m² (GSM)
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Our Factory: Vertically Integrated Bath Mat Production

Vertically integrated production

Amr Mensucat has been making bath mats since 1995, and since 2020 in its own factory in Hadımköy, Istanbul. Our factory is vertically integrated: warping, bobbin winding, weaving, finishing, sewing, quality control and packing all happen under one roof. We do not outsource any stage of production.

This gives you three things: consistent quality, because we control every stage ourselves; shorter lead times, because there is no waiting between suppliers; and traceability, because we follow each product from start to finish.

  • Weaving: 10 weaving looms
  • Capacity: 50,000 m² per month
  • Yarns: 100% cotton, viscose, bamboo, linen
  • Export: Since 2001

Our production process, step by step

  1. 01

    Yarn intake

    Yarns for the order arrive at our factory and are checked for count, colour and quality before going into stock.

  2. 02

    Warping

    The warp yarns that form the base of the fabric are wound onto the warp beam according to the design and size.

  3. 03

    Bobbin winding

    Weft yarns are wound onto bobbins so the looms can run without interruption.

  4. 04

    Weaving

    Products are woven on our 10 looms, either from greige yarn for later finishing or directly in colour from dyed yarn.

  5. 05

    Quality control

    Every lot coming off the loom is checked against the approved sample for size, weight (GSM), design and weaving defects.

  6. 06

    Finishing

    Finishing gives the product its soft hand, dimensional stability and final appearance.

  7. 07

    Sewing

    Products are cut to size, and edges, labels and details such as non-slip backing are sewn.

  8. 08

    Final inspection

    After sewing, every product is inspected again for size, stitching, colour and overall appearance.

  9. 09

    Packing

    Products are packed and boxed according to the customer's label, barcode and packaging instructions.

  10. 10

    Shipment

    Cartons are labelled and shipped worldwide according to the shipping plan.

Our products

Our bath mat collections

FAQ

Frequently asked questions

Can we visit your factory?

Yes. Contact us and we will arrange a suitable date.

Do you outsource production?

No. Weaving, sewing, quality control and packing are all done in our own facility.

Request a Quote

Ask for prices and samples

Tell us the product, sizes and quantity and our sales team will reply within 1 business day. You can also email sales@amrmensucat.com.

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